Three piece armour

click on the images to enlarge. This armour used some commercial shoulder buckles which I had picked up in a superstore. The side buckles are centre bar brass. The leather is a nice 5 ounce light duty leather that I had picked up just to make armour.

The backplate is flared rather than rolled. Although I normally charge a bit extra for this service, I did it just to show my student how it was done. The flare looks okay.

The faulds were as simple as I could make them. No frills here!

Yet they don't look all that bad all in all. Took two men working about 9 hours each to pull this one off. A full day, but a productive one!

Armour finished.

click on images to enlarge.
This is the new brass. Looks not too bad...I think it took about 4 hours all in all. But I think it was worth the trouble....it really makes the armour look nice.

Here is a nicer pic of the armour...with ME in the picture. As you can see, I am a little bit shorter than the client. And there are picadills behind the tassets and behind the faulds as well.

Not too bad...those oxblood straps really set the armour off well. That red lace. hmmm. Must tuck that away. The big round buckles are "home made", while the centre strap, buckle and lion are "off the shelf". I might let the outermost buckles on the tassets out one hole, allow them to hang more straight down.

The back has more than enough room for expansion...the client will cut down the straps when he sizes it to him. Right now, they are, like, way too long. But better long than too short.

The back is a little lighter than the front, not much, just a shade, and it has a high gloss lacquer finish on it. The shadow lines turned out really well. And of course the top tabs need to be bent down a bit.

So I can call this portion of the job finished.

Backplate woes

Above is the new version of the breastplate. It is not as dark as I would have liked, but its a LOT darker than the first one. Its the alloy.... thats as dark as it'll get. Thats from the batch of new steel I picked up on Wednesday. I will have to make the other two pieces from the same piece, just to make sure they all match.

This was the best I could get with the first batch of steel...sort of a streaky blue. This is a weird material....can't be a steel alloy. It just simply didn't match the rest of the armour, so I made a new back plate. And come to think of it, that middle piece will have to go as well....I am sure the client won't want horizontal stripes....more work on a Friday morning....grin!
So, anybody want a nice backplate?
The more you heat this stuff, the "lighter in colour" it gets. strange stuff. Can't be "steel". I have no idea what it might be other than steel though! Maybe some alloy of stainless which snuck into the pile.

Erin S's armour, blued again

Erin wanted blue armour, and here it is. Sort a dark greyish,blackish dark blue.

The original one was this colour, blue-purple. By going an extra twenty minutes at a 25 degree higher temp, it turned a deep dark blue. Have to watch it close though....it goes grey really quick once it starts to turn, so it behooves one to keep an eye on it. Below is a side view of the new armour.

above you can see the fine roll lines the different stress levels in the steel result in different colours.

click on all these images to enlarge.

Erin's armour, brassed

The brass bits are kind of fun to make...in a finicky sort of way. They have to be made out of cardboard first, then transferred over to brass, then they all have to be cut out, polished (takes hours that polishing!) than punched for the rivet holes. after drilling the rivet holes, they are countersunk. That big drill bit is just there to clean up the holes! The next step after this is to lay the brass into a divot in the wooden stump, and carefully dish it all out so that it will fit the curve of the underlying steel. Ya gots ta take yer time eh!

Clamp city! We leave a couple of the holes accessible to the drills so that we can drill the holes through the brass bits, and through the sixteen gauge steel underneath.

This is the finished cinquellette from a three quarter's view...

And below is what it looks like from the front. All that is left now is to finish file the edges to clean them up, and of course to replace those pop rivets with brass rivets. The plaquart is the same but different...I didn't want to duplicate the front design too much, though I suppose it would have been good design practice to do so.

And to give credit where credit is due, most of the bull dog work here has been done by Mark, under my close supervision. I just fussed about, correcting a line here, fixing something there. He can take credit for all that work. I'll take credit for the design.

Tassets

The client wanted some nice period tassets. I like tassets, often they are removed because they are annoying to wear while on horseback. So much so that much of the parade armour doesn't have any tassets at all. This is particuarly the case with Gothic stuff. Oh well, these are very English, and don't look too bad withall.... (click on images to enlarge) Above are the tools requrired to flute sixteen gauge....a honkin heavy hammer, a blunt chisel, and a block of wood to shove the metal down into. Above is the back of the armour, and below you can see what it looks like from the front. Clearly it is a work in progress. But already you can see the nice sweeps and crisp lines.

Of course, it will need to be sanded clean, then blued like the rest of it, and then have some nice buckles added onto it. And possibly some more passes with the chisel to deepen and fair out those flute lines.

Normally fluting is a really expensive proposition....and this is no different. To this point, there is about an hour into it. And of course this is onlyly one side, I estimate four hours to finish. And another hour to make the buckles, and blue the tassets. So all this custom work will likely add about a hundred bucks to the price but unlike most customizing, this will really turn heads.

Erin S's armour, blued

This is the same armour we saw a couple of posts ago, Erin just wanted a crease in the front to define the line. This is not a true flute, and to my surprise, it went a lot faster than I expected. So, while some of the armour was turning that nice purplish-blue colour, I battered in a centre keel.

above is the breast plate, all blued and ready to drill to mount the leather.

above is another picture same as the top one, but from a different angle. Clearly, depending on the light, it looks either blue or purple. One thing is for sure, it looks fire coloured.

More sexy armour...the finished product

This is Tracy. She has graciously allowed me to photograph her in her sexy armour, and in return, we ask you not to copy them.
Click on the images to enlarge.
This was a "fitting" photo shoot so we didn't use a lot of props like high leather boots and such. Furs will have to do for now. The fancy boots will come later. For now, I figure if I can get one or two pics I can use, then "bonus", but that was not the real purpose of the shoot. It was to try and see if we could get it to fit and what I will need to do in the future to get it to fit correctly.
The results were pretty good. Above, sexy armour, inspired by the incomparable Clyde Caldwell.

Above, rage against the chains.... I know...the joint between the cup and the strap needs work...but then, thats WHY we do fittings!

Prrrrrrrr... And yes Karen, those I DID line those cups.

Above is a wallpaper. click on it to enlarge. This picture, like all the pictures on this blog are not public domain. email me at stag@southtower.on.ca if you desire a download.

And this one will be going on my web site.

(now to get back to Erin's armour. )

Erin S's armour

Erin's armour. A three piece suit. Three pieces in the breast plate....(click on the image below to enlarge) the full size picture showing the nice work on the back.

three pieces in the faulds. (note they will be assembled in reverse order than is shown here.)

and three pieces in the breast plate.

and three pieces in the back plate.

This armour will be a bit of a project since it will be blued in the oven, then there will be some brass bits added on to make the lines pop. Should be an interesting project. Lots to see in the next few days as I get all those disparate bits to come together.

Graduation class, spring 09

Basic Chivalrous Sword Handling class grad pic. From left to right, Andrea, Elizabeth, Brendan, Katherine, Tod, Mark, AJ, Trevor, Holly

The advanced class is clearly trying to get even. Left to right, Lorne, Mike, Craig, Karen.

Prague Armour

These are Kim's pictures of armour in the Prague Castle. You will have to click on them to see them in full size. Although I personally believe all these helms to be replicas, (I use the term loosley...I personally suspect these helms date no farther back than the Gothic Revival of the late 19th and early 20th century, or alternatively, the activities of a teacher of history with a lot of time on his hands sometime since then) the collection is still pretty useful for anybody who likes to see nicely made armour outside of the confines of a book cover.

The above picture is of some barrel helms. They show off some nice variations on a standard barrel, clearly made from sheet steel, and they look fantastic. The cow horns are a nice touch.

above are a nice group of pole weapons. I have been told on uncertain authority that the pole weapons were stacked like this in racks on the battle field when the troops were eating or sleeping in order to provide a screen against cavalry. I imagine it also kept the clumsy things out of the mud, and out from under foot.

to the left is a pig faced bascinet. I hate that term since it doesn't look anything LIKE a pig..but it wasn't MY idea to give it that name. Both bascinets are built with flip up visors which look like they will protect pretty well.

Above is an archer's hat. Below are a couple of helms which would not be out of place in most any battle, either IN Bohemia or pretty much anywhere else.

The above is called a "bellows" visore'd helmet. The visor is in two parts, the forehead and face plate are hinged on the same point. The Ninja stars on the sides...now thats just cute.

I know how much work went into this...plenty! Hard to tell what gauge the steel is, however if this is a useable helm, we are likely looking at 16 gauge or heavier. A lovely bit of sculpture. The crown of copper is very telling...that is so clearly Art Nouveau....which gives an early date. But then, this is Prague, the home of Alphonse Mucha, and the hotbed of art nouveau, so it could have been made any time after he did his work in the early 1920's.

Above is a good shot of the helms from below. Dont usually get to see the inside of armour.

Oh...how demonic! Love it!

The helm at the top is really iconic...it is the helm most people think of when they think of a knight in shining armour. It is called a "close helm" since it fits so closely. The helm at the top right is kind of neat...the whole front, including a very functional looking gorget, flips up. On the second tier down is a morion....the usual helmet used all over during the renaissance.

Top left is a three bar lobster tail. I thought they were pretty much an English thing, but they could have been used elsewhere I suppose. The rest are variants of this ordinance grade helmet. Because they were made from spinnings, they tended to be very much bowl shaped, and in fact during the great revolution in England, the fight was between the "Cavaliers" (horse riding nicely armoured knights) and the "Round Heads", (soldiers in cheap round headed helmets and great thick leather buff coats.) Like the barrel helms in the top picture, this picture shows some of the variants of a basic design one could encounter on the battlefield.

The wings are a nice touch...